V500G Plus
Manufacturer:
Excetek
Country of Origin:
Taiwan
Short description:
Submerged Wire-cut EDM Machine
basic information
specifications
Images
- High-precision wire-cut EDM with 500 × 300 mm X/Y travel, 120 × 120 mm U/V travel and 260 mm Z travel. Maximum submerged machining height is 220 mm.
- Rigid machine construction incorporates an FEA-optimized casting, extra-wide machine base and rigid U/V truss structure to improve overall machine stiffness.
- Four-sided stainless-steel worktable with hardness of approximately HRC 50.
- A water-cooled lower arm minimizes thermal expansion caused by heat accumulation, helping maintain machining accuracy.
- All five controlled axes use AC servo motors.
- Intelligent machining functions include a graphical HMI, workpiece positioning, maintenance and diagnostic information, machining-data search and operator-assistance functions.
- Machining technologies include DPM Module, Discharging Stabilizer, advanced corner control, manual radius-size machining, approach-cut wire-mark reduction and micron-finish circuitry.
- The machine supports Excetek’s Automatic Wire Threading (AWT) system for continuous unattended machining. The system can rethread directly at the wire break point and can perform submerged threading without draining the work tank.
- For a 100 mm-thick workpiece, wire annealing and cutting takes approximately 10 seconds, while threading takes approximately 10 seconds. Water-jet assisted threading supports workpieces up to 500 mm thick.
- Multi-hole machining can automatically skip a hole if rethreading fails, continue machining subsequent holes, record the skipped position and return to it later.
- Remote monitoring and intelligent power-management functions are available to support unattended production and reduce operating costs.
- Standard equipment includes 10 L ion-exchange resin, two paper filters, two diamond guides, two sets of upper/lower flushing nozzles, two energizing plates, one spool of brass wire, clamping-tool set and vertical alignment jig.
Optional equipment includes X/Y-axis linear scales, W-axis, clamping beam, Jumbo Feeder L-50A, Automatic Wire Threading (AWT), double door, 15 kVA AVR, 15 kVA transformer, signal tower, SMS function, remote monitoring system and Super Finish Circuit.
The V500G Plus is a wire-cut EDM designed for workpieces up to 850 × 600 × 255 mm, with a maximum workpiece weight of 600 kg. X/Y-axis travel is 500 × 300 mm, U/V-axis travel is 120 × 120 mm, and Z-axis travel is 260 mm. Maximum submerged height is 220 mm. Supported wire diameter is 0.15–0.30 mm.
The machine controls five axes using AC servo motors and provides a maximum taper angle of ±26° per 100 mm when equipped with the wide diamond guide and nozzle. Overall machine dimensions are 2215 × 2480 × 2205 mm, machine weight is approximately 3500 kg, and the dielectric water tank has a capacity of 750 L.
