V1060
Manufacturer:
Excetek
Country of Origin:
Taiwan
Short description:
Large-capacity Submerged Wire-cut EDM Machine
basic information
specifications
Images
- Large-capacity wire-cut EDM with 1000 × 600 mm X/Y travel, 160 × 160 mm U/V travel with 260 × 260 mm available, and 350 / 500 mm Z-axis configurations.
- Travelling-column design allows large workpieces to be loaded and machined while providing alternative Z-axis configurations for different workpiece heights.
- Rigid machine construction incorporates an FEA-optimized casting, extra-wide machine base and reinforced U/V-axis truss structure to improve rigidity and machining stability.
- Four-sided stainless-steel worktable with hardness of approximately HRC 50.
- A water-cooled lower arm minimizes thermal expansion caused by heat accumulation and helps maintain machining accuracy.
- Precision axis construction uses extended linear-guide spacing, C1-class cryogenically treated ball screws, double-end support and high-resolution AC servo motors, enabling micro-step positioning down to 1 μm.
- Laser calibration and pitch-error compensation improve positioning accuracy; closed-loop X/Y linear scales are available as an option.
- All five controlled axes use AC servo motors.
- The control system incorporates high-frequency calculation and pulse control, real-time discharge feedback, RS-485 communication and dedicated embedded-control hardware for stable spark erosion.
- Electrolysis-Free (EF) generator technology is designed to improve cutting performance, while RTS (Real Time Sparking) rapidly detects ineffective discharges and adjusts machining conditions.
- Optional Automatic Wire Threading (AWT) supports unattended operation, automatic threading at the wire-break point and submerged rethreading without draining the work tank. Water-jet assisted threading supports workpieces up to 500 mm thick.
- During multi-hole machining, failed rethreading positions can be skipped automatically, recorded and revisited after subsequent machining operations are completed.
- Optional Super Finish Circuit can achieve surface roughness below Ra 0.2 μm with one cut and four skim cuts under the manufacturer’s stated conditions.
- Standard equipment includes 10 L ion-exchange resin, two paper filters, two diamond guides, two sets of upper/lower flushing nozzles, two energizing plates, one spool of brass wire, one clamping-tool set and one vertical alignment jig.
- Optional equipment includes X/Y-axis linear scales, W-axis, clamping beam, Jumbo Feeder L-50A, Automatic Wire Threading (AWT), double door, 15 kVA AVR, 15 kVA transformer, SMS function, signal tower, remote monitoring system and Super Finish Circuit.
The V1060 is available in Z350 and Z500 configurations and is designed for workpieces up to 1500 × 1000 × 345 mm or 1500 × 1000 × 495 mm, depending on the version. Maximum workpiece weight is 3000 kg, and supported wire diameter is 0.20–0.33 mm. X/Y-axis travel is 1000 × 600 mm, U/V-axis travel is 160 × 160 mm with 260 × 260 mm available, and Z-axis travel is 350 or 500 mm.
The machine controls five axes using AC servo motors and provides a maximum taper angle of ±30° per 100 mm when equipped with the wide diamond guide and nozzle.
The V1060 Z350 measures 3460 × 3260 × 2310 mm, weighs approximately 7300 kg and has a water-tank capacity of 1800 L. The V1060 Z500 measures 4210 × 3260 × 2390 mm, weighs approximately 7650 kg and has a water-tank capacity of 2500 L.
