V12100
Manufacturer:
Excetek
Country of Origin:
Taiwan
Short description:
Large-capacity Wire-cut EDM Machine
basic information
specifications
Images
- Large-capacity wire-cut EDM with 1200 × 1000 mm X/Y travel, 260 × 260 mm U/V travel and 1000 mm Z travel.
- Designed for very large and tall workpieces, with a maximum workpiece size of 1650 × 1400 × 1000 mm and maximum workpiece weight of 5500 kg according to the current manufacturer page.
- Rigid machine construction incorporates an FEA-optimized casting, extra-wide machine base and reinforced U/V truss structure for improved stiffness and machining stability.
- Four-sided stainless-steel worktable with hardness of approximately HRC 50.
- A water-cooled lower arm reduces thermal expansion caused by heat accumulation and helps maintain machining accuracy.
- Precision motion construction uses extended linear-guide spacing, C1-class cryogenically treated ball screws, double-end support and high-resolution AC servo motors, supporting micro-step positioning down to 1 μm.
- Laser calibration and pitch-error compensation improve positioning accuracy, while closed-loop X/Y linear scales are available as an option.
- All five controlled axes use AC servo motors.
- High-frequency calculation and pulse-control technology, real-time spark feedback, RS-485 communication and dedicated embedded control hardware support stable EDM operation.
- Electrolysis-Free (EF) generator technology and RTS (Real Time Sparking) are designed to improve cutting stability and machining efficiency.
- Optional Automatic Wire Threading (AWT) supports unattended machining, rethreading directly at the wire-break point and submerged threading without draining the work tank.
- Water-jet assisted threading supports workpieces up to 500 mm thick. During multi-hole machining, failed threading positions can be skipped automatically, recorded and revisited later.
- W6 graphical control uses an industrial PC with a 15-inch LCD touchscreen, LAN, USB and RS-232 connectivity, and a minimum programmable command unit of 0.0001 mm.
- Optional Super Finish Circuit can achieve surface roughness below Ra 0.2 μm under the manufacturer’s specified machining conditions.
- Standard equipment includes 10 L ion-exchange resin, two paper filters, two diamond guides, two sets of upper/lower flushing nozzles, two energizing plates, one spool of brass wire, one clamping-tool set and one vertical alignment jig.
- Optional equipment includes X/Y-axis linear scales, W-axis, clamping beam, Jumbo Feeder L-50A, Automatic Wire Threading (AWT), double door, 15 kVA AVR, 15 kVA transformer, SMS function, signal tower, remote monitoring system and Super Finish Circuit.
The V12100 is designed for workpieces up to 1650 × 1400 × 1000 mm, with a maximum workpiece weight of 5500 kg. Supported wire diameter is 0.20–0.33 mm. X/Y-axis travel is 1200 × 1000 mm, U/V-axis travel is 260 × 260 mm, and Z-axis travel is 1000 mm.
The machine controls five axes using AC servo motors and provides a maximum taper angle of ±30° per 100 mm when equipped with the wide diamond guide and nozzle.
Overall machine dimensions are 5010 × 4285 × 3890 mm, machine weight is approximately 12,950 kg, and water-tank capacity is 4700 L.
